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Bmw r1200rt service manual download.BMW R1200RT Repair Manual (Instant Download)

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There are talks that a variable valve timing would be given to the boxer engines. Technicians can also benefit from these repair manuals to ensure that the motorcycles that they work on remain in good condition. Toggle Nav. Aircraft Aeroplanes Buses Golf Carts. Contact us Support. My Cart 0 Cart. Show 24 48 R RRT Catalogue. The keys are part of an integrated security A spare key attached to system, so the dealer is under an Page Clock Clock Press and hold down the but- ton until the minutes number 3 Setting clock flashes.

Attempting to set the clock Repeatedly press the button while riding the motorcycle until the minutes number is can lead to accidents. Set the clock only when the mo- Hold down the button until the torcycle is stationary. Page Multifunction Display The calculated range is an approximate value. Con- sequently, BMW Motorrad re- commends that you should not try to use the full residual range before refuelling. Multifunction display Adjust the dimmer The residual-range readout 1 in- Press button 1.

Attempting to adjust the Page 59 Resetting average speed move. Switch on the ignition. The calculated range is only Select average speed. Consequently, BMW Motorrad recommends that you should not try to use the full range before refuelling. Average speed The description of the residual Page 60 Average consumption Oil level Press and hold down button 1 until the average-consumption Average consumption 1 is cal- Oil-level indicator 1 gives you reading is reset.

In this case, consult your authorised BMW Motorrad dealer. Page Lights Lights High-beam headlight Side light The side lights switch on auto- matically when the ignition is switched on. The side lights place a strain on the battery. Do not switch the ignition on for longer than absolutely Immediately after switching off necessary. Page Hazard Warning Flashers Hazard warning The turn indicators are can- celled automatically after flashers you have ridden for approxim- Operating hazard warning ately 10 seconds, or covered a flashers distance of about m.

The hazard warning flash- ers place a strain on the battery. Page Emergency Off Switch Emergency off switch gine speeds. If the charge level is low, grip heating is switched kill switch off to ensure the battery's start- ing capability.

Engine switched off Normal operating position run Emergency off switch kill switch Grip heating Repeatedly press button 1 until the desired heating stage ap- with heated handlebar grips Operating the kill switch Page Seat Heating length of time to pass without making further changes. Seat heating with seat heating Front-seat heating Start the engine. Seat heating can be activ- The handlebar grips have two- Repeatedly press button 1 until ated only when the engine stage heating.

Stage two is for the desired heating stage ap- is running. Page 66 soon as the seat is warm. The switch back to stage one as soon heating stage you have selected as the seat is warm.

Page Seat Height You also have the option of switching the ignition off and then on again. Page 69 Switching on cruise Cruise control can be used Push button 2 forward and in the speed range from hold it in this position. The motorcycle accelerates steplessly.

Telltale light for cruise con- The current speed is main- trol shows. Page 70 Telltale light for cruise-control Telltale light for cruise con- goes out. Resuming former cruising Switch off cruise control speed Push button 2 back and hold it in this position. The motorcycle decelerates steplessly. The current speed is main- Slide switch 1 to the left. Page Stowage Compartment Stowage compartment Attempting to adjust the The adjusting screw is easi- clutch lever while riding the er to turn if you push the Opening stowage motorcycle can lead to accidents.

Page Shift Mechanism Mirrors Shift mechanism Adjust the mirrors Adjusting shift lever Turn adjusting screw 1 clockwise to increase the span between the brake lever and Slacken screw 1.

Pivot the mirror to the correct the handlebar grip. Page Damping accordingly when the motorcycle If you want to increase spring Basic setting of spring is lightly loaded.

Turn the knob as far as it for rear wheel If you want to reduce spring will go in the LOW direction, Page Electronic Suspension Adjustment Adjusting damping for Basic setting of rear-sus- rear wheel pension damping charac- Make sure the ground is level teristic and firm and place the motor- Turn the adjusting screw as cycle on its stand.

Page Esa load status must be set and the desired riding mode selected. Three load statuses can be set, with any of the three riding modes available for each one. Page Tyres Tyres ther changes. The ESA setting The display field starts at the then automatically disappears current status and cycles through Checking tyre pressure from the display. Page Headlight Have the headlight set accord- to suit the weight carried by the ingly by a specialist workshop, motorcycle.

Page Front And Rear Seats Headlight beam-throw adjustment Turn the knob as far as it Turn the key to unlatch seat will go in the UP direction: lock 1 and hold it in this pos- Neutral position. Page 79 Install the front seat with seat heating with seat heating with seat heating Disengage the latch and dis- Disengage the latch and dis- connect plug 2. Connect plug 3. Remove the rear seat and Remove the front seat and place it, upholstered side down, place it, upholstered side down, on a clean surface.

Page Helmet Holder that the seat is correctly loc- with seat heating The rear seat engages with an ated. Helmet holder Securing helmet to motorcycle Remove the rear seat Connect plug 2. If you install the seat in the low position, check that the seat's rubber buffers 5 are in the bot- tom positions in mounts 6. Page 81 The helmet catch can scratch the panelling. Make sure the lock is out of the way when you hook the helmet into position. Pass the steel cable through the helmet and the holder and position cable and helmet as shown here.

Install the rear seat Page Riding Riding Safety instructions Page Safety Instructions When riding over Ensure that the case volumes the year. Your authorised BMW kerbs and similar obstacles, bear on the left and right are equal. Motorrad dealer will be glad to Page 85 with topcase Insufficient tyre pressure Do not run the fuel tank dry. Poor tyre tread Do not attempt to start or run Note the maximum permissible the engine with a spark-plug payload and the speed limit for Etc.

Page Checklist Tampering Tyre-tread depth and tyre til after you have switched on the pressures ignition, as otherwise the engine Tampering with motor- will refuse to start. Cases correctly installed and cycle settings e. Page 87 The start attempt is auto- play. Recharge General warning light shows forms self-diagnosis to ensure its the battery before you start the yellow.

Self-diagnosis is per- out. Page Brakes Brake pads engine rpm for prolonged peri- Avoid extreme angles of heel. New brake pads have to bed Brakes Try to do most of your rid- down before they can achieve ing during this initial period on their optimum friction levels. You How can stopping twisting, fairly hilly roads. Page Parking Your Motorcycle as rapidly as possible and with Wet and dirty brakes Think ahead and brake in good the rider's full force exerted on time until full braking efficiency is Wetness and dirt on the brake the brake levers; under these cir- restored.

Page Refuelling If the camber of the roadway Extend the centre stand and lift permits, turn the handlebars all the motorcycle onto the stand. Refuelling On a gradient, the motorcycle should always face uphill; se- Fuel is highly flammable.

A lect 1st gear. This could Remove the key and close the Recommended fuel cause a fall. Page 93 Push the motorcycle onto the transportation flat and hold it in position: do not place it on the side stand or centre stand.

At the rear, secure the straps to the rear footrests on both sides and tighten the straps. Tighten all the straps uniformly; While the brakes are slowing the to ensure that directional sta- motorcycle, the BMW Motorrad If the rider increases braking bility is maintained when the Integral ABS adapts braking-force pressure to the extent that brak Tyre pressure close to limit of h. Today, BMW is one of the largest and most important motorcycle manufacturers, distinguished primarily by advanced technologies, innovations, and a high attention to comfort and safety.

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Bmw r1200rt service manual download -



 

Caution: Do not accidentally confuse rocker shafts and pushrods. Caution: Do not accidentally confuse the bucket-type tap- pets. Caution: Note direction of installation 3 for camshaft bearing cap.

Place the head on a clean, scratch-free surface. See Technical Data. Remachining valve seat RS Caution: Width B and diameter D must always be maintained when remachining the valve seat. Reference temperature for measurements Oil the bearings. Caution: Disconnect ground earth lead from battery. Slide new radial shaft seal over taper on slid-ing sleeve, pre-shape and pull off. Caution: Check installed positions of parts which have already been run together.

Note: When dismantling the crankcase, the radial seal can be taken out. Page RS Removing crankshaft, auxiliary shaft and timing chain tensioning and slide rails Caution: The crankshaft can only be reground in grinding stage 0; Tightening torque: Big end bolts oiled Joint torque Caution: Oil the bearings.

Do not accidentally confuse conrods or bearing shells. Always use new big end bolts. Timing chains 2 must mesh fully with auxiliary shaft sprockets. M10 screw oiled M 8 screw oiled M 6 screw Tightening torque: Clutch housing to crankshaft screw threads oiled Caution: O-ring 3 must be in good condition.

Tightening torque: M 6 screw Caution: Ensure that retaining rings are properly seated on piston pin. Valve clearances with engine cold max. Caution: Tightening torque: Ensure that gaskets are properly seated. Gaskets M 6 screw Page BMW No. Page Installing Engin Work in reverse order to that stated for removal. Tightening torque: Oil filter sealing face lightly oiled Page Remove spark plug cover 4. Tightening torque: Belt pulley at alternator Nominal resistance Insu- late ground earth lead.

Connect the positive yellow and negative green leads. Page Timing The Ignition Alternatorto alternator mount cover Page 13 3 RT Caution: Use only an O-ring 5 in good condition. Tightening torque: Fuel pump assembly to tank Pressure regulator 1. Fuel pressure: Nominal value Note: When installing, use new seals 7.

Tightening torque: Front exhaust pipes with plate at cylinder head Page Gearbox Technical Data R RS Type of clutch Single dry plate with increased-leverage diaphragm spring Operation Mechanical, with release lever and thrust rod passing through hollow gearbox shaft Clutch plate dia.

Page Technical Data R RT Type of clutch Single dry plate with increased-leverage diaphragm spring Operation Mechanical, with release lever and thrust rod passing through hollow gearbox shaft Clutch plate dia.

Caution: Hold gearbox at installation height until entire clutch push rod is visible, or else this may be bent. Page 6 mm 0. Page Technical Data R RT Type of gearbox 5-speed gearbox with claw-action shift and integral reaction damper for all gears Type of selector mechanism Pedal-operated lever and selector drum with overshoot detent Gear ratios from gearbox No.. M94 1st gear As of gearbox No.

Page Removing Gearbox Cover Remove retaining screws from gearbox cover. Note: Avoid damage to rollers 4 on guide pins of selector forks. Caution: If necessary, drive further on by striking inner race only. Note: Note washer 2. Tightening torque Caution: Always measure taper roller bearing with oil baffle plate removed. The oil baffle plate is slightly corrugated, which can falsify the measurement. Thanks RepairBooks for your help plus manual was very good.

Helped us out with our RRT issues. Thinking of Buying an EV? You Have to Read This. This could Remove the key and close the Recommended fuel cause a fall. Page 93 Push the motorcycle onto the transportation flat and hold it in position: do not place it on the side stand or centre stand.

At the rear, secure the straps to the rear footrests on both sides and tighten the straps. Tighten all the straps uniformly; While the brakes are slowing the to ensure that directional sta- motorcycle, the BMW Motorrad If the rider increases braking bility is maintained when the Integral ABS adapts braking-force pressure to the extent that brak Tyre pressure close to limit of h.

Page Electronic Suspension Adjustment Temperature the pressures shown by the Electronic Suspension multifunction display. Page rate to increase. The maximum The combination of spring mount, suspension and spring spring rate is achieved when the sleeve completely encloses the rate ensure that the suspension plastic element and rests on the geometry is always perfectly adjusted. By the same token, the spring rate decreases when The static normal position is the sleeve allows the plastic Page Accessories Accessories General instructions Country-specific official au Page Case Case remains operational if the igni- Lever 2 pops up.

Pull the release lever all the Opening cases The power sockets are switched way up. Page Remove the cases The case is released and can be removed. Installing cases Pull the case handle up as far as it will go. Push release lever 2 down until it engages.

Page Topcase Opening topcase Pull the release lever all the way up. The lid of the topcase opens. Close the topcase Push case handle 3 down until it engages. Page Removing topcase Lift the topcase at the rear and remove it from the luggage carrier. Installing topcase Pull the handle up as far as it will go.

Page Push handle 3 down until it engages. Turn the key in the topcase lock to the LOCK position and remove the key from the lock. Page Maintenance Maintenance General instructions Some of the work calls for spe- cial tools and a thorough know- ledge of motorcycle technology.

If you are in doubt consult a spe- cialist workshop, preferably your authorised BMW Motorrad deal Page Engine Oil Check the oil level in oil-level Switch off the engine when it is indicator 1. BMW Motorrad has assembled at operating temperature. Page Brake System Have the oil level corrected A fully functional brake system is by a specialist workshop, a basic requirement for the road preferably an authorised BMW safety of your motorcycle.

Motorrad dealer. Wipe the area around the filler Do not ride the motorcycle if you neck clean. Page Brake Pads Have the brakes checked by a front their thickness. Viewing direc- specialist workshop, preferably tion: Between wheel and front an authorised BMW Motorrad 1.

The calipers. Page Have the brake pads replaced by a specialist workshop, preferably an authorised BMW Visually inspect the brake pads Brake-pad wear limit, Motorrad dealer. Page Brake Fluid Have the brake pads replaced to penetrate the brake system. Check the brake-fluid level at Shaft 1 with three marker rings 2 Brake-pad wear regular intervals.

Page Remove the front seat If the brake fluid level drops be- low the permitted level: Have the defect rectified as quickly as possible by a spe- cialist workshop, preferably an authorised BMW Motorrad dealer. Page Clutch Have the clutch checked by a Brake fluid level, rear rear reservoir 1.

Do not permit the brake fluid Page Tyres Tyres have wear indicators quickly as possible by a spe- integrated into the main cialist workshop, preferably tread grooves. The tyre is worn an authorised BMW Motorrad out when the tyre tread has worn dealer. Page Wheels In particular, the diameter and the Tyre recommendation width of a motorcycle's wheels RDC label are programmed into the control For each size of tyre BMW with tyre pressure monitoring unit and are fundamental to all Motorrad tests and classifies RDC calculations.

Page RDC sensor. When changing the tyre, take care not to damage the RDC sensor. Be sure to draw the attention of the authorised BMW Remove screws 1 on left and Motorrad dealer or specialist right. Page Do not remove the grease from workshop, preferably an author- Carefully pull the brake calipers the quick-release axle. Slip the spacing bushing into Page rows on the tyre or the wheel Quick-release axle clamp rim.

Ease the brake calipers on to the brake discs. Page Remove the adhesive tape from the wheel rim. Braking efficiency is im- paired if the brake pads are not correctly bedded against the discs. Before riding off, always check that the brakes bite as soon as the brake lever is pulled or the brake pedal depressed.

Page Always have the security of the fasteners checked by a specialist workshop, preferably an author- ised BMW Motorrad dealer. Seat the rear wheel on the Remove screw 2 for the brack- Remove studs 3 from the rear rear-wheel adapter.

Page too small, the rear wheel can RT mark 4 on the clamp is in Rear wheel to wheel car- overheat. Page Front-Wheel Stand Use locating pins 3 to set the stand before lifting the front front-wheel stand to the de- wheel with the BMW Motorrad sired height.

Centre the front-wheel stand Make sure the ground is level Page Bulbs Bulbs The bulb is pressurised and can cause injury if dam- General instructions aged. A warning appears in the multi- Wear protective goggles and function display if a bulb is de- gloves when changing bulbs. If the brake or rear light The types of bulb fitted to fails, the symbol is accompan- your motorcycle are listed Page Engage spring clip 4 in the Install cover 1 for the high- Remove the side-light bulb catch on left and right.

Replacing parking-light bulb Remove the flashing turn indic- ator with fairing panel Do not touch the glass of Installing flashing turn indicator new bulbs with your fingers. Page motorcycle is stable and firmly supported. Make sure the ground is level and firm and place the motor- cycle on its stand.

Switch off the ignition. If applicable, remove the cases. Page Body Panels Body panels Removing flashing turn indicator with fairing panel Guide tool from toolkit parallel Work the flashing turn indicator to edge 1 of the speaker grille and the fairing panel forward to and through aperture 2. Press the mirror down and out. Remove screw 3 inside the Disconnect plug 4. Page Jump Starting Jump starting Installing flashing turn indicator with fairing The wires leading to the panel power socket do not have a load-capacity rating adequate for jump-starting the engine.

Ex- cessively high current can lead to a cable fire or damage to the vehicle electronics. Page Battery fully insulated crocodile clips at end to the positive terminal of Reinstall the protective cap on both ends.

Then connect one end of the Do not use proprietary Jump-starting with a donor- black jump lead to the negative start-assist sprays or oth- battery voltage higher than terminal of the donor battery, Page Charging Battery When Connected Always disconnect the battery If the motorcycle is to be out of from the on-board circuits be- Use BMW chargers with the use for more than four weeks, fore recharging it with a charger part numbers 71 60 7 Page The motorcycle's on-board charger's terminal clips from electronics know when the the battery terminals.

The The battery has to be re- on-board socket is switched off charged at regular intervals when this happens. Page If you want to have the date set consult a specialist workshop, Engage the retainer at the bot- preferably an authorised BMW tom, push it over the battery Motorrad dealer. Installation in the wrong Install the front seat Page Care Care Care products

   


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